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Poor Navy, Industry Staffing Blamed For EMALs Delays, Cost Growth (INSIDE THE NAVY 20 JUL 09) ... Rebekah Gordon Failure to understand the extent and type of manpower required to develop the cutting-edge Electromagnetic Aircraft Launch System to replace steam catapults on aircraft carriers -- on both Navy and industry sides – was partly to blame for the program’s cost overruns and schedule delays, Navy officials said last week. Testifying at a July 16 House Armed Services seapower and expeditionary forces subcommittee hearing on EMALS, program manager Capt. Randy Mahr said that poor staffing for the program was partly at fault. EMALS is manufactured by General Atomics and will be installed on the new Gerald R. Ford class (CVN-78). “With management, it’s always hard to find the exact thing that didn’t go well. But altogether, I would say neither the Navy nor General Atomics appropriately staffed for the level of technology production that we were going to have to deliver,” Mahr said. “As a result of that, we got behind in our development and design.” In a June 2008 interview with Inside the Navy, Mahr said that the service had underestimated the scope of work required to meet critical design review, and asked for nearly $37 million in reprogramming for more development and testing funds. After FY-07 budget requests had been completed, the Navy split the process into smaller critical design reviews for each subsystem, Mahr said at the time, which was costlier and pushed some work into FY-08. “It’s not necessarily bad by itself,” Mahr said at last week’s hearing. “We had a good look at each of the systems. But it was an indicator we had problems.” Rear Adm. David Architzel, the assistant secretary of the Navy for research, development and acquisition, noted that General Atomics now has the right people on the job. The company restructured its management of the program in late 2007 and early 2008, even hiring away engineers from competitors. “We found that General Atomics did not have the systems engineering in place, the personnel in place to really bring this from the development stage into production,” he said. “They have since hired a team in place to do this.” Concurrently, the Navy restructured its own personnel and governance for the program, significantly staffing up the program at both Naval Air Systems Command and Naval Sea Systems Command and putting Mahr in charge. Capt. Brian Antonio, the Ford class program manager, also noted at the hearing that poor integration with the ship program side was partly to blame for EMALS’s travails, but that those issues have also been addressed. As EMALS has fallen behind, the program will be undergoing concurrent subsystem-component testing and production in order to keep up with Ford’s construction schedule. “There were changes made at the shipbuilder as well. Northrop Grumman put in place a specific project manager whose sole function is the EMALS integration,” Antonio said. “So we have an effort funded through the shipbuilder to make sure that the communication path is there, that they’re a part of our technical governance and part of our overall management of the system through the development cycle.” EMALS has faced significant scrutiny from the subcommittee, and Chairman Gene Taylor (D-MS) has stated on numerous occasions that the failure of EMALS will leave the Navy with a “$7 billion helicopter carrier.” Earlier this year, the Navy undertook an analysis to review the viability of EMALS versus reverting to steam catapults. In April, the service announced its decision to continue with EMALS, noting that the reversion would cause a 12-month to 18-month delay in the Ford’s completion. A June report from the Navy’s Future Aircraft Carriers Program Office to the congressional defense committees outlined oversight measures the Navy is taking to mitigate the risk associated with concurrent testing and production, including revised cost estimates, technical oversight committees and leadership briefings. To control costs, the service is undertaking a rigorous “production readiness review” process. On June 30, the Navy awarded a fixed-price, undefinitized $577 million contract to General Atomics for production work. The Navy will finalize the contract terms in the next 180 days. Additionally, the House-passed version of the FY-10 defense authorization bill requires the Navy to appoint one officer to oversee EMALS from now through testing, which would be for approximately three years, and another officer to take the program from testing through the delivery of the carrier. Pressed by lawmakers, Architzel acknowledged that if EMALS did not work, the cost to then revert the carrier back to steam would be more than $2 billion and would delay the Ford’s September 2015 delivery date by more than two years. “We’re going to make every effort we have to to make sure it does work,” the three-star admiral said.
Subject: NAVAIR delivers two
more Sea King helicopters to Argentine Navy NAVAIR’s Tactical Airlift, Adversary and Support Programs office, PMA-207, here, has the lead on managing the Argentine Navy H-3 Sea King program. “The delivery of aircraft three and four continues and solidifies our relationship with the Argentine Navy,” said Capt. James “Walleye” Wallace, program manager, Tactical Airlift, Adversary and Support Programs office, PMA-207. “The work the team is doing strengthens our friendship with the Argentine Navy by living up to our word and delivering their helicopters and equipment on time and on budget.” After intensive pre-coordination, the two helicopters were loaded onto the amphibious dock landing ship USS Oak Hill (LSD 51) that got underway June 3 for South America to take part in a joint exercise with several South American countries, including Argentina. The first two Sea Kings were delivered to the Argentine Navy in September 2008. They are being flown by the Second Naval Air Helicopter Squadron based at the “Comandante Espora” Naval Air Base near Bahia Blanca, Argentina. The two recently transferred UH-3H helicopters
are part of a package of six, four of which will be
flown, while the other two will be used for spare
parts. ===============================
CNO Announces Flag
Officer Assignment From the Department of Defense WASHINGTON (NNS) -- Chief of Naval Operations
Adm. Gary Roughead announced July 21 the following
assignment:
Rear Admiral Ted N. "Twig" Branch
Secret Program Works To Field SEAL Plane (MILITARY.COM 21 JUL 09) ... Christian Lowe In a move that harkens back to the days of recycled World War II torpedo bombers sheep-dipped as close air support planes, the Navy intends to field a limited number of turbo-prop attack planes outfitted with the most modern surveillance, tracking and weapons systems to help special ops forces keep track of bad guys and, in a pinch, put warheads on foreheads. Call it an A-1 Skyraider on steroids – a “Back to the Future”-resurrection of a kind of plane last seen pounding enemy positions with rockets, guns and bombs over Vietnam, Cambodia and Laos in the 1960s. Code named “Imminent Fury,” the classified, year-long program has so far produced one fully-outfitted plane and is set to field four more to directly support SEALs and other operators on the battlefield in Afghanistan. According to a source close to the program who declined to be named, the Navy has leased an EMB-314 Super Tucano for the job. Made by the Brazilian aerospace company Embraer, it is now being tested on desert ranges in California and the service’s top test facility at Patuxent River Naval Air Station, Md. The Navy loaded it up with sensors and weapons systems that “would make an F-16 pilot blush,” the source said. With top end electro-optical and infrared sensors, laser and GPS-guided bombs, rockets, twin .50 cal. machine guns, encrypted radios – and even the capability to tie in UAV surveillance feeds – the Super Tucano outfitted for the SEALs is a ground-pounder’s angel from above. Military.com contacted the Navy for comment on this story, but despite a detailed public briefing on the program in March by a high-ranking program official, the service declined to elaborate on the program other than to say in a written statement: “Imminent Fury is a classified Navy initiative to address urgent warfighter needs. Initial developmental testing has been promising and the Navy is currently conducting discussions with our Joint partners on various courses of action as this initiative moves forward.” News of the Imminent Fury program comes as commanders in Afghanistan wrestle with the persistent problem of civilian casualties resulting from errant or mistaken bomb strikes – typically from aircraft high above the battlefield. A recent investigation report on a high-profile friendly-fire incident in Farah province showed that high-altitude B-1 bombers had little ability to discriminate enemy from civilians during several bombings in support of Marine spec ops forces under Taliban assault. Many argue that low-altitude aircraft that can fly for long periods over combat zones loaded with various weapons are needed to avoid such incidents. For advocates of the Imminent Fury program, the Super Tucano – with its five-hour endurance – fits the bill for a so-called “counter insurgency aircraft.” “The SEALs said ‘we want a persistent capability at low cost, small footprint and turbo-prop aircraft to do armed intelligence, surveillance and reconnaissance missions,’ ” the source close to the program said. “Everyone who gets briefed on this program has been blown away.” Over the past year, both Navy and Air Force pilots have flown the leased Super Tucano in tests. According to the source, the single-engine, two-pilot plane has successfully dropped both laser and GPS guided bombs, as well as a wide range of guided and unguided rockets. According to statistics from an Embraer brochure, the EMB-314 has a maximum speed of nearly 370 mph and a maximum ceiling of 35,000 feet. The plane can take off and land in just under 3,000 feet and can carry a maximum load of nearly 3,500 pounds. The initial cadre of four SEAL-supporting Super Tucanos will be flown by Navy pilots activated as individual augmentees, and multiple sources close to the program report that aviators are clamoring to get involved with the program. But it is still unclear whether Imminent Fury will get off the ground since funding for the program is in doubt. Sources say there is no money earmarked for the program in the 2010 budget but that the service “is hoping for some reprogramming authority” to move funds from other accounts to buy the four planes requested by the SEALs.
HS-3 'Tridents' Move To Norfolk,Re-Designated HSC-9 (JAX AIR NEWS 23 JUL 09) ... Clark Pierce In a move with little fanfare, HS-3 - one of NAS Jacksonville's most notable helicopter squadrons - changed its homeport to NS Norfolk, Va. The transition is part of the Navy's Helicopter Concept of Operations (CONOPS) plan that will reduce the number of platforms needed to fulfill the fleet's rotary wing missions to two - the SH-60R (Romeo) and the SH-60S (Sierra). "The HS-3 "Tridents" were re-designated HSC-9 on June 1," said HSC-9 Commanding Officer Cmdr. Scott Starkey. "We are the first HS squadron at NAS Jax to transfer to Norfolk, where our pilots, aircrew and maintainers are training to get the qualifications they need to operate the Sierra. We will perform all the same missions - except for antisubmarine warfare, which is part of the Romeo's mission." Starkey was at NAS Jacksonville July 16 to sign off on transfer paperwork and perform a final inspection of the squadron's recently vacated spaces in Hangar 116. "The community merger of HS, HSL and HC squadrons began a few years ago. Under CONOPS, we now have two wings: Helicopter Maritime Strike Wing Atlantic (HSMWL) flying Romeos; and Helicopter Sea Combat Wing Atlantic (HSCWL) flying Sierras. The HC squadrons were first to receive the Sierra to replace the H-46 Sea Knight and H-53 Sea Stallion," explained Starkey. The Tridents recently gave away the last of their SH-60F and HH-60H birds to other squadrons at NAS Jacksonville - and also flew a couple of helos to the 'boneyard' at Davis-Monthan AFB in Arizona. "We'll start flying Sierras in September under the purview of Fleet Replacement Squadron HSC-2. After we pass our wing inspection, we expect to write our first flight schedule by mid-October. At full complement, HSC-9 will deploy eight SH-60S Seahawks - with six on the carrier and two on the supply ship," concluded Starkey. HSC-9 will be the Sierra sister squadron to HSM-70 (the first Romeo squadron based at NAS Jacksonville) in Carrier Air Wing (CVW) 8 aboard USS George H.W. Bush (CVN 77). The Tridents have served the fleet since 1952, when the squadron flew the Piaseki UH-25B. In the early 1960s, HS-3 was the first Atlantic Fleet squadron to operate the SH-3A Sea King, and, in 1991, the first to operate the SH-60 Seahawk. Now, they are the first East Coast squadron to transition to the Sierra variant of the Seahawk. HS-3 Milestones Beginning in 1962, the Tridents supported NASA recovery efforts from USS Intrepid (CVS-11). Astronauts Carpenter, Grissom, Young, Collins, Gordon, Conrad, McDevitt, Scott and Schweickart each ended his space journey with a ride aboard a Trident SH-3A Sea King. In 1988, HS-3 completed the first six-month SH-3H deployment aboard USS Hayle (DD-997), a Spruance-class destroyer, without direct carrier support. In 1990, the Tridents enforced U. N. sanctions against Iraqi trade while deployed on board USS Saratoga in the Red Sea. They flew the first Helicopter Visit, Board, Search and Seizure (HVBSS) with a special forces boarding team to "take down" a hostile merchant ship during Operation Desert Shield/Storm. In 1999, the USS Theodore Roosevelt Battle Group transited the Suez Canal to the Arabian Gulf, where HS-3 flew in support of maritime interdiction operations and enforced no-fly zones over southern Iraq. A successful HVBSS to a freighter violating U.N. sanctions seized $3.5 million in contraband. During this demanding deployment, HS-3 lifted over 1.8 million pounds of cargo and completed over 2,000 deck landings. In 2005, the Tridents flew more than 600 flight hours to transport 148 passengers and 25,410 pounds of cargo during earthquake relief operations in Pakistan. Also in 2005, HS-3 began integrated operations with the British Joint Helicopter Force in Iraq, flying more than 113 combat missions and 230 flight hours in support of British security and stability operations, including troop inserts and extracts, convoy escort, riverine operations and logistics in Southern Iraq. SIDEBAR SH-60 Seahawk helicopter profile From U.S. Navy Fact File The Navy Seahawk series is a twin-engine, medium lift, utility and assault helicopter used for anti-submarine warfare, search and rescue, drug interdiction, anti-ship warfare, cargo lift and special operations. The SH-60B Seahawk is an airborne platform that deploys sonobuoys and torpedoes in an anti-submarine role. Based aboard cruisers, destroyers and frigates, it also extend the range of the ship's radar capabilities. The SH-60F is carrier-based. The HH-60H, also aboard carriers and ashore, is used for search and rescue and logistics missions. By 2015, the only models of Seahawk in the Navy will be the MH-60S "Sierra" and the MH-60R "Romeo." Australia Accepts 1st Super Hornet (MILITARY.COM 22 JUL 09) The Royal Australian Air Force (RAAF) accepted its first F/A-18F Super Hornet during a roll-out ceremony at Boeing's manufacturing facility in St. Louis July 8. Twenty-four F/A-18F aircraft, built on a common U.S. Navy configuration, are scheduled to be delivered to the RAAF within the next three years. The RAAF's Super Hornet was unveiled to an audience of several hundred attendees, including representatives from the Australian government, U.S. government and industry partners responsible for building the F/A-18F aircraft. "The unique partnership we have enjoyed with the Royal Australian Air Force for many years has enabled us to deliver this aircraft on time with the capability it requires," said Capt. Mark Darrah, F/A-18 and EA-18G program manager. The F/A-18F Super Hornet Block II aircraft is a multi-role strike fighter performing a variety of missions, including precision day and night strike, fighter escort, close-air support, aerial refueling and suppression of enemy air defense. RAAF Super Hornets will also feature the APG-79 Active Electronically Scanned Array (AESA) radar. Tracking twice as many targets as the radar it replaces, the AESA features active electronic beam steering, which allows for the nearly instantaneous repositioning of the radar beam. "The outstanding performance of the APG-79 systems in the fleet continues to exceed expectations," said Darrah. "Boeing and Raytheon have provided the warfighter with a cutting-edge radar that is demonstrating phenomenal performance and reliability in the fleet today. The RAAF will now enjoy that superb capability." The AESA radar also allots for more time for persistent target observation and information sharing before critical decisions are made. This results in increased aircraft effectiveness and aircrew survivability. The AESA provides the platforms with increased range and resolution, allows the tracking of more targets than current systems in use and features high-resolution SAR maps at long ranges. "We are grateful for your support and proud to deliver this new, twenty-first century capability to the Royal Australian Air Force and the people of Australia. Today truly marks the beginning of a new generation of airpower for Australia," said Bob Gower, vice president F/A-18 programs, Boeing. Twelve of the F/A-18F aircraft on order will be wired on the production line for future upgrade as electronic attack EA-18G aircraft. The government of Australia is the first foreign military sales customer flying the F/A-18F aircraft, procured under a U.S. Navy multi-year II contract. "The roll-out of Australia's first Block II Super Hornet is a very proud moment for the Royal Australian Air Force and me personally," said Air Marshal Mark Binkskin, chief of RAAF. "I can assure you that the men and women of number one squadron are eager to get their hands on the Rhino. It is a great leap forward for Australia, and the beginning of our future air combat capability." The first RAAF Super Hornet is scheduled for delivery to the Navy for flight testing in the coming weeks, and the first in-country delivery is slated for spring 2010. "The partnership between the Royal Australian Air Force, the U.S. Navy and Boeing is remarkable," said Rear Adm. David Philman, U.S. Navy Air Warfare director. "Together, we are taking this aircraft to places in the world where mission success is essential." Senate Backs Administration On Nixing F-35 Alternate Engine (DEFENSE DAILY 23 JUL 09) ... Marina Malenic The Senate agreed by voice vote yesterday to an amendment that eliminates funding from the 2010 defense authorization bill for an F-35 Joint Strike Fighter alternate engine. President Obama has threatened to veto the Pentagon spending legislation if it contains money for the Rolls-Royce-General Electric [GE]-built F136 engine or for additional F-22 fighter jets. The Senate has backed the administration on both issues this week. The upper chamber voted yesterday to remove $439 million that had been allocated for the engine effort from its version of the bill. The Senate earlier this week removed $1.75 billion designed for additional F-22 fighters. Defense Secretary Gates has pushed for an end to the F-22 line as the new F-35 is phased into production. In a letter delivered to Senate leaders on Tuesday, Gates wrote that "further expenditures on a second engine are unnecessary and will likely impede the progress of the overall F-35 program." He said the current engine, the Pratt & Whitney [UTX]-manufactured F135, "is performing well with more than 11,000 test hours." However, many lawmakers have continued to support development of the F136. General Electric is the lead manufacturer on the program with its partner Rolls-Royce. Sen. Joe Lieberman (I/D-Conn.), whose state is home to Pratt & Whitney, sponsored the amendment to remove the funds. He said proponents of an alternate engine were "trying to achieve through legislation what they could not achieve through competition." According to Lieberman, the alternate engine would cost some $6 billion to develop and produce, and could end up forcing the Pentagon to buy fewer airplanes as program costs escalate. The Pentagon is poised to buy about 3,000 of the fifth generation fighters, 600 of those for allied countries. Variants are expected to be produced for the Air Force, Marine Corps, and Navy. The House version of the defense authorization bill and the House Appropriations Committee's (HAC) version of the defense spending bill still contain some $369 million for new F-22s. As for the JSF alternate engine, the House version of the authorization bill sets aside $603 million and HAC recommended $560 million. The funding differences will ultimately be resolved in conference. The vote to remove the engine funds was bipartisan. Senate Armed Services Committee Chairman Carl Levin (D-Mich.) argued in favor of the GE engine, as did Sen. Evan Bayh (D- Ind.). They cited the benefits of competition in pricing. "By 2030, the fighter will make up the vast majority of our tactical air fleet," Bayh said. "Ensuring competition now over the life of this is good government and sound management practice." A GE spokesman said via e-mail that the F136 funding battle is "far from over." "The argument for an engine competition for the JSF, the largest fighter program in U.S. history, is simply too compelling," said Rick Kennedy. "The F136 development program, which is 70 percent complete, has been executed on schedule and on cost." Pratt & Whitney applauded the Senate's decision. "For more than eight years, Pratt & Whitney has worked to produce the highest quality, most cost effective engine to meet the diverse requirements of the F-35," said spokeswoman Erin Dick. "Pratt & Whitney continues to agree with the Department of Defense position, fully supported by the President of the United States, that an alternate engine for the F-35 is neither required nor affordable." Pentagon officials have said that the market for F-35 engines is expected to be worth some $100 billion over several decades. Another Squadron Leaving Brunswick (ASSOCIATED PRESS 23 JUL 09) BRUNSWICK, Maine-- A Navy reserve squadron is in the process of departing from Brunswick Naval Air Station, which is winding down operations. The last of the C-130 Hercules cargo transports from VR-62 is due to depart Saturday morning. That leaves two active-duty P-3 Orion sub hunter squadrons at Brunswick. Brunswick's remaining squadrons will leave by December, with the 3,000-acre base due to be completely closed in 2011.
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